DISPERMAT Production Machines
A comprehensive range of dissolvers, basket mills and bead mills for production from DISPERMAT.
DISPERMAT Production Machines
DISPERMAT range of Production Dissolvers , Basket Mills & Bead Mills
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DISPERMAT® SC Dissolver Multipurpose production dissolver for any container size.
Options: ATEX zone 0/1/2, vacuum design, SPS control, scraper system |
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Bead Mill Fine grinding also for temperature sensitive products. Options: Milling system (milling chamber and milling rotor) made of ceramic, PLC control, ATEX zone 0/1/2
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SC Production Dissolvers
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The SC production dissolver range is a multipurpose production dissolver for product quantities from 35–1800 l. As an option the dissolver can be supplied in a vacuum or explosion proof design according to ATEX.
The production dissolver SC is designed for any container sizes up to 2.000 litres. The containers are fixed with a tension belt for safety. A central container clamping system is available upon request. An integrated safety limit switch within the clamping device (according to the locking pressure) allows for operation of the dissolver, the dissolver can only be operated when the container is firmly clamped. |
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The container with the liquid component is moved into position under the dissolver and the dissolver disc is lowered down into the liquid.
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The powder component is added into the liquid phase with a low speed, wetted and premixed
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The premixed product is dispersed with the dissolver disc. If the process is carried out correctly, the product will be put in a rolling, turbulence free movement.
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The dissolver`s most important application is the dispersion of fine solids into liquids. In this dispersion procedure three separate processes run in parallel.
- The wetting of the surface with the liquid medium.
- The mechanical de-agglomeration of the associated solid particles into discreet primary particles.
- The stabilisation of the smaller particles generated by dispersion against renewed agglomeration.
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A basket mill is the solution for milling products that cannot be dispersed using a high speed disperser alone. Basket mills are highly flexible and efficient miling systens. The ability to clean quickly allows quick change between procucts.
The SK range of basket mills:- Easy to clean Variable batch sizes on one machine Highly–efficient basket milling system Compact design saves floor space Motors from 15 to 55 kW. Options: ATEX zone 0/1/2, Vacuum, PLC‒control, Ceramic version 
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BASKET MILL GENERAL OPERATION
The container with the mill base is simply moved into position under the SK basket mill. The milling basket is lowered down into the liquid.
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The SK basket mill now starts the actual millling process for extremely fine grinding. The double wall milling basket is cooled to remove any heat generated during the milling process.
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The milling system is now completely raised out of the mill base and the container with the ground finished product is removed. Cleaning the milling system is carried out quickly and easily in a separate container before starting the next batch
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2 in 1: patented basket mill with integrated dissolver in a new trend‒setting design from 15 to 55 kW. Options: ATEX zone 0/1/2, vacuum, PLC‒control, ceramic version
Trend of technology TORUSMILL® TM. Highly efficient combination of dissolver and basket mill. The TORUSMILL® TM is a patented dispersion system which allows for a particularly economic and environmental dispersion of high quality products. With the TORUSMILL® a predispersion with a dissolver disc and afterwards the extremely fine grinding with an integrated basket mill can be made in one process and one container. This innovation intelligently combines proven high speed dispersion technology with a basket mill system. Torusmill Animation........ |
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The powdered component is fed into the liquid phase at low speed, wetted and premixed.
The premixed product is dispersed with the dissolver disc in the classical manner.The powdered component is fed into the liquid phase at low speed, wetted and premixed. The premixed product is dispersed with the dissolver disc in the classical manner. |
When the powders have been added and the pre-dispersion is complete, the milling basket is lowered into the millbase. The TORUSMILL® TM now starts the actual dispersion process for extremely fine grinding. The patented dispersion system reaches excellent dispersion results and a narrow particle size distribution in a very short time. |
The fine grinding process is now successfully finished.
Cleaning the milling system is carried out in a separate conical container in order to minimise the required amount of cleaning fluid. |
TORUSMILL® TM - a COMBINED DISSOLVER & BASKET MILL
DISPERMAT RS Horizontal Production Bead Mills
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Fine grinding and milling for temperature sensitive products. Options: Milling system (milling chamber and milling rotor) made of ceramic, PLC control, ATEX zone 0/1/2.
The DISPERMAT® RS is a horizontal production bead mill bead mill that is designed for fine milling and grinding with single pass and re-circulation.
The RS bead mill can be operated for single pass milling as well as in the circulation process and provides outstanding grinding results. The RS horizontal mills have an efficient cooling circuit to dissipate the heat generated during the milling process including a cooled milling rotor. This allows heat sensitive products to be cooled and milled.
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